You have three options:
Focuses on critical parameters such as melting temperatures, pouring conditions, and solidification control.
If you are looking to deploy or optimize this framework in your facility, let me know:
However, I cannot directly provide or attach files. But I can help you in these ways: cqi-27 casting system assessment xls
In the automotive industry, producing high-quality castings requires more than just meeting specifications—it requires rigorous process control. The , developed by the Automotive Industry Action Group (AIAG), serves as the benchmark for this control, ensuring that foundries maintain the highest standards of safety, consistency, and efficiency.
For quality managers and process engineers, the most practical tool to execute these audits efficiently is the —an Excel spreadsheet that structures the audit, calculates scores, and ensures compliance.
: Evaluates shot sleeve temperatures, injection pressures, cycle times, and die lubricant application. You have three options: Focuses on critical parameters
The CQI-27 is a "Special Process" assessment, meaning it applies to processes where the final product's quality cannot be fully verified without destructive testing. It was created by OEM and Tier 1 customers to establish common process requirements for foundries supplying the automotive industry. The standard applies to: operations. Pouring and solidification processes. Finishing and heat treatment of cast components.
What is the CQI-27 Special Process: Casting System Assessment?
Using the CQI-27 XLS workbook effectively is a key part of the assessment process, particularly in training scenarios that mix theory with practical application. Here is a step-by-step guide on how a typical assessment unfolds using the Excel file. The , developed by the Automotive Industry Action
Cleanliness, storage, and certification of ingots, scrap, and alloying agents.
Unlike cloud-based quality platforms, an XLS file can be used on the shop floor, in a remote foundry, or during a supplier audit where connectivity is unreliable.
"You know," Henderson said, picking up the brake caliper again, "most suppliers try to hack the spreadsheet. They fill it out to make the cells green, then go back to doing things the old way."
The assessment focuses on common failure modes that lead to non-conforming castings. Key areas evaluated in the spreadsheet include: CQI-27 Casting System Assessment - TopQM-Systems
Developed by the AIAG (Automotive Industry Action Group), CQI-27 is a specialized auditing standard designed specifically for . Unlike general quality audits (ISO 9001 or IATF 16949), CQI-27 dives deep into process tables, metallurgical controls, and in-process verification.